Note which direction the axle lever needs to turn to achieve proper orientation.Repeat the axle installation instructions to verify proper installation and adjustment.Īdjusting the 2021 QR Lever Position (Non-adjustable Axle Nut):.Return the axle nut keeper into place and torque the bolt to 0.90 Nm (8 in-lb).Continue to push on the 15QR axle and turn the axle nut clockwise to increase the lever tension, or counter-clockwise to decrease the lever tension.This will push the axle nut keeper out and allow you to rotate it out of the way. Push the 15QR axle in from the open lever side.Move the 15QR to the open position and unthread the axle approximately 4 turns.Use a 2.5 mm hex wrench to loosen the axle nut keeper screw approximately 4 turns, but do not completely remove the screw.Note the axle number, which is the number at the indicator arrow.If the 15QR lever tension is either too looseor too tightwhen the 15QR lever is positioned between one (1) and twenty (20) mm forward of the fork leg when closed, use one of the following procedures to correct this. Tighten the M3 x 12 disc brake hose guide screw with a 2.5 mm hex key wrench to 8 in-lb (0.90 Nm) torque. Route the front disc brake housing to the inside of the lower leg, and through the supplied disc brake housing guide.Install disc brakes and torque all fasteners according to manufacturer’s specifications.40mm forks use a 203mm direct Post Mount that allows you to bolt your caliper directly to the fork and utilize a 203mm rotor.38mm 15QR forks use a 180mm direct Post Mount that allows you to bolt your caliper directly to the fork and utilize a 180mm rotor.36mm 15mm/20mm thru-axle or 15QR forks use a 180mm direct Post Mount that allows you to bolt your caliper directly to the fork and utilize a 180mm rotor.2022 34mm non-Step-Cast forks use a 180mm direct Post Mount that allows you to bolt your caliper directly to the fork and utilize a 180mm rotor.Pre-2022 34mm and 2022 34 SC forks use a 160mm direct Post Mount that allows you to bolt your caliper directly to the fork and utilize a 160mm rotor.32mm forks use a 160mm direct Post Mount that allows you to bolt your caliper directly to the fork and utilize a 160mm rotor.32mm Step Cast forks use a 160mm direct Post Mount that allows you to bolt your caliper directly to the fork and utilize a 160mm rotor.Use the following steps to install disc brakes on your FOX fork: Lightly tighten the stem cap bolt so that the fork turns freely without drag or free play. Install any steerer stem spacers (no more than 30mm), the stem, stem cap and M6 stem cap bolt on to the bicycle. Use a crown race setter to install the crown race firmly against the top of the crown. Install the star-fangled nut in the steerer tube with a star-fangled nut installation tool to a depth of 4-10mm below the top of the steertube (see Star-fangled nut installation depth diagram below).It is also recommended that a cutting guide be used while cutting the steerer tube. If it is necessary to cut the steerer tube, measure twice and cut once.In some cases you may need to cut your steerer tube slightly shorter than the total stack height plus the stem height to allow enough clamping surface so that the stem cap bolt can pull up on the steerer tube, ensuring a snug fit. If you don't have an existing fork to measure, measure the headset stack height (shown in the diagram below) and refer to your stem manufacturer's instructions to be sure there will be enough clamping surface for the stem.Transfer this measurement to your new FOX fork's steerer tube.
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